ROCAR® 3D

Want to keep this datasheet? Save it now in your required format

Description

ROCAR® 3D is a sintered silicone carbide, with outstanding material properties:

  • Temperature resistance up to 1350 °C
  • High hardness, stiffness and flexural strength
  • Lower density than metal
  • Resistant to acids and corrosion
  • Very abrasion-resistant
  • Thermal expansion near zero
  • High thermal conductivity
  • Resistant to oxidation
  • Tolerance in accordance with DIN ISO 2768-1 (coarse)
  • Erodible

  • Related Standards

    This material data has been provided by CeramTec.

    "Typical" values were obtained via a literature search. "Predicted" values were imputed via artificial intelligence technology. While we have placed significant efforts in ensuring data accuracy, "typical" and "predicted" data should be considered indicative and verified by appropriate material testing. Please do contact us if additional information on the the predicted data method is required.
    All metrics apply to room temperature unless otherwise stated. SI units used unless otherwise stated.
    Equivalent standards are similar to one or more standards provided by the supplier. Some equivalent standards may be stricter whereas others may be outside the bounds of the original standard.

    Ashby charts

    Properties

    General

    PropertyValueTesting StandardComment

    Relative density

    2.95 [-]

    Show Supplier Material materials with Relative density of 2.95 [-]

    Archimedes

    min.

    Surface roughness

    25 μm

    Show Supplier Material materials with Surface roughness of 25 μm

    max. | sand blasted

    Mechanical

    PropertyValueTesting StandardComment

    Elastic modulus

    340 GPa

    Show Supplier Material materials with Elastic modulus of 340 GPa

    EN DIN 843-2

    Ultrasonic

    Flexural strength

    220 MPa

    Show Supplier Material materials with Flexural strength of 220 MPa

    EN DIN 843-1

    min. | 4-point bending 20/40 mm | spacing 46x4x3 mm specimen size | ground surface 20°C

    Plane-Strain Fracture Toughnes

    2 MPa·√m

    Show Supplier Material materials with Plane-Strain Fracture Toughnes of 2 MPa·√m

    EN DIN 14425

    SEVNB 4-point bending 20/40 mm | Spacing 46x4x3 mm | Specimen size 20°C

    Poisson's ratio

    0.18 [-]

    Show Supplier Material materials with Poisson's ratio of 0.18 [-]

    EN DIN 843-2

    Weibull modulus

    10 [-]

    Show Supplier Material materials with Weibull modulus of 10 [-]

    4P

    min.

    Thermal

    PropertyValueTesting StandardComment

    Coefficient of thermal expansion

    4e-06 1/K

    Show Supplier Material materials with Coefficient of thermal expansion of 4e-06 1/K

    DIN EN 821-2

    20–100°C

    Thermal conductivity

    160 W/(m·K)

    Show Supplier Material materials with Thermal conductivity of 160 W/(m·K)

    20-100°C

    Technological properties

    Property
    Application areas

    Additive manufacturing SiSiC.


    ROCAR®3D - Ceramics in new dimensions

    Maximum flexibility, time and cost savings and highest product quality: 3D printing technology impresses with numerous, often decisive advantages. At CeramTec, more than 100 years of expertise in the field of advanced ceramics meet the spirit of innovation. We provide you with competent support in product development, from the initial idea to the finished product.


    Design freedom

    Experience complete design freedom with silicon carbide, a unique material in one of the most innovative manufacturing processes of our time: 3D printing. Create form and function parts with us in lightweight construction because only necessary elements are built up in the component. Get the finished part faster, without time-consuming and cost-intensive processing steps such as green part machining, milling or joining, and leverage further cost reduction potential through part optimization. With material thicknesses from 2 mm to 35 mm and hole diameters from 2 mm on, you have a wide range of design options

    Unbeatable process advantages of 3D printing:

  • Print directly from CAD data
  • No tools necessary
  • Realization of cavities and undercuts
  • Short production lead or changeover times
  • Maximum flexibility: design changes at the click of a mouse
  • Digitization of existing components possible
  • Simultaneous production of several components on one 3D printer possible


    Maximum flexibility and reliability

    CeramTec has succeeded in optimizing the material properties of additively manufactured SiSiC components in such a way that the material characteristics correspond to conventionally manufactured components except for a few percentage points. The use of fine silicon carbide powder enables free structures and demanding surface finishes. The very high hardness combined with the temperature and chemical resistance withstand the most demanding operating conditions. The 10% lower density than metal, together with the reduced material usage in the additive process, results in low component weights.


    Advantages of our SiSiC 3D printing technology Maximum design freedom

  • Flexibility: From batch size 1
  • Short delivery times
  • Competent service team
  • Maximum homogeneity, stability and product safety

  • Chemical composition

    SiC content: 70-75%

    Si content: 25-30%

    Other

    Sintered silicon carbide is created when prepressed and very soft SiC granulate is sintered at a temperature of more than 2,000 °C, when very strong sintering bonds between the material grains are formed. Firstly, there is lattice densification, then the porosity is lowered, and finally, sintering bonds between the grains of SiC are formed. This firing process has considerable product shrinkage of about 20 %. The final material is single-phase with higher hardness, heat and chemical resistance than SiSiC.

    Unbeatable process advantages of 3D printing:

  • Print directly from CAD data
  • No tools required
  • Cavities and undercuts possible
  • Short production lead and tooling times
  • Maximum flexibility: make design changes with a mouse click
  • Digitalization of existing components possible
  • Simultaneous production of several components on one 3D printer